How Automated Speaker Production Lines Balance Miniaturized TWS & High-Power Vehicle-Mounted Speaker
In today’s audio equipment market, TWS earphones are deeply loved by consumers for their portability and the convenience of wireless connectivity, with their speakers developing toward miniaturization. Meanwhile, invehicle audio systems are demanding increasingly higher power from speakers to deliver a stunning auditory experience for drivers and passengers. Facing such seemingly contradictory needs, how does Jiuju ingeniously balance them in its automated speaker production lines?
Q: Regarding miniaturized TWS earphone speaker needs, what corresponding technical measures are available on Jiuju’s automated production line?
A: Jiuju’s automated production line adopts advanced precision manufacturing technologies. For instance, in machining processes, highprecision CNC equipment is employed. Through accurate programming, key components such as voice coils can be processed to extremely small sizes while ensuring extremely high accuracy. During assembly, micronlevel precision robotic arms are introduced; they can grasp and install microcomponents with millimeterlevel or even micronlevel precision according to preset programs. Additionally, an advanced visual system is used to accurately locate and inspect microcomponents, ensuring assembly accuracy and thus meeting the miniaturization and highquality production requirements of TWS earphone speakers.
Q: What special features does Jiuju production line have to meet the demand for high-power in-vehicle speakers?
A: When producing high-power in-vehicle speakers, Jiuju focuses on material processing and structural design. The production line is equipped with professional raw material pretreatment equipment, which can finely process special magnetic materials, highpurity copper materials, and other materials used in highpower speakers to ensure stable material performance. In terms of structural design, automated simulation software is used to optimize the design of the speaker’s magnetic circuit structure, diaphragm shape, etc., which are then precisely manufactured by automated equipment. Furthermore, Jiuju has developed a dedicated testing system for highpower speakers, which conducts realtime monitoring and adjustment of the speaker’s power, sound quality, and other performance indicators during production, ensuring that every high-power in-vehicle speaker meets high standards.
Q: How does a single automated production line achieve production flexibility to simultaneously meet the above two separate requirements?
A: Jiuju’s automated speaker production line adopts a modular design concept. The entire production line consists of multiple functional modules. When switching between producing TWS earphone speakers and high-power in-vehicle speakers, the corresponding modules can be quickly replaced. For example, in the assembly stage, micro-assembly modules for TWS earphone speakers and large assembly modules for highpower invehicle speakers can be conveniently swapped out. At the same time, the production line’s control system features intelligent parameter adjustment functions, which can quickly and accurately set equipment operating parameters such as the force and speed of robotic arms, and the amount of glue application according to different product requirements. This enables efficient production of different types of speakers on the same production line, flexibly meeting diverse market demands.